KRC ManufacturingCustom parts
New Knoxville, Ohio
File & CAD help / KRC Manufacturing

Preparing DXFs for Laser Cutting

A clean vector file gives the laser a clear instruction: cut these contours at this size.

PRACTICAL DESIGN GUIDANCE · UPDATED OCTOBER 2026
LASER / CUT WIDTHKRC / FIELD NOTES
Preparing DXFs for Laser Cutting — technical illustration
Technical illustration · not to scale
Scale1:1
ContoursClosed; no duplicates
ContentOnly intended cut geometry
ReviewSize, orientation, retained material
The useful starting point

Every entity should represent an intended manufacturing path. Remove the rest before export.

01 /

Use full-size planar geometry

Create the profile in a single plane at 1:1 scale. Verify source units and one known dimension after export. A DXF can open successfully and still be the wrong size. For asymmetric parts, check whether the exported view has mirrored the intended orientation.

02 /

Close the contours

Connect endpoints so each perimeter forms a complete loop. Tiny gaps and duplicate segments can confuse profile detection. Remove overlaps and short stray lines. Keep circles as clean circles where practical instead of approximating them with unnecessary fragments.

03 /

Remove drawing information

Delete dimensions, center marks, hatching, borders, notes, and unrelated sketches from the cut file. Convert required lettering into suitable manufacturing geometry. Closed letter centers need bridges if they must remain attached to a through-cut stencil.

04 /

Check what will remain

Look at the material that survives the cut, not just the paths. Narrow webs between holes, isolated islands, and tiny tabs may be fragile. Make fit allowances deliberately and avoid adding an assumed kerf offset unless the manufacturing compensation convention has been defined.

Put the design to work.

Choose the process, verify your files, and take the next step toward a custom part.