KRC ManufacturingCustom parts
New Knoxville, Ohio
Manufacturing guides / KRC Manufacturing

Laser Kerf Explained

Kerf is the width of material removed by a cut. It matters most when parts need to fit together.

PRACTICAL DESIGN GUIDANCE · UPDATED OCTOBER 2026
LASER / CUT WIDTHKRC / FIELD NOTES
Laser Kerf Explained — technical illustration
Technical illustration · not to scale
KerfRemoved cut width
Simple offset exampleKerf ÷ 2
Not constantMaterial and settings matter
Sensitive jointsValidate fit on representative stock
The useful starting point

A cut path has width. That width must be considered once, consistently, in the manufacturing workflow.

01 /

A line becomes a slot

The CAD profile is an ideal line, but the laser removes material around a path. On an uncompensated outside contour, that can reduce the retained part. On an uncompensated hole contour, it can enlarge the opening. The sign of the effect depends on which side of the cut is retained.

02 /

Compensation moves the path

A manufacturing toolpath can offset from the nominal edge to account for cut width. In a simplified example, a 0.20 mm kerf corresponds to a 0.10 mm half-width offset. That number is only an illustration, not KRC’s published kerf or a recommended file adjustment.

03 /

The cut is material dependent

Material, sheet thickness, focus, and settings change the result. Edge taper also means the top and bottom of a cut can differ. A joint that fits in thin acrylic may not behave the same way in thicker plywood, even with the same nominal contour.

04 /

Design the fit before cutting

Define whether a tab should slide, press, or allow adhesive. Account for actual sheet thickness as well as profile size. Keep standard uploads at nominal geometry unless a compensation convention is explicitly defined; do not add a guessed kerf allowance and then apply it again in production.

Put the design to work.

Choose the process, verify your files, and take the next step toward a custom part.