KRC ManufacturingCustom parts
New Knoxville, Ohio
CNC design / KRC Manufacturing

Threaded Hole Design

Define engagement, entry, and depth so a threaded joint can be produced and assembled as intended.

PRACTICAL DESIGN GUIDANCE · UPDATED OCTOBER 2026
DESIGN / THREAD ENGAGEMENTKRC / FIELD NOTES
Threaded Hole Design — technical illustration
Technical illustration · not to scale
CalloutSystem + size + pitch
DepthUsable full thread
Blind-hole allowanceTap lead and drill point
Repeated assemblyEvaluate an insert design
The useful starting point

Separate the strength requirement of the joint from the amount of thread that is convenient to draw.

01 /

Write a complete callout

Identify system, nominal size, pitch, and thread depth. A metric callout such as M6 × 1 is not equivalent to a fractional-inch thread. Include fit class or handedness when those requirements differ from an ordinary default. A drawing should identify exactly which holes receive each thread.

02 /

Leave room below full threads

In a blind hole, the tap lead and drill point take up depth beyond the usable full thread. Define usable thread depth and drill depth separately when critical. Check the remaining wall below the drilled hole so it does not unintentionally break through or leave a fragile floor.

03 /

Engagement depends on materials

The required engagement changes with fastener strength, parent material, and loading. A commonly repeated multiple of diameter is only a starting heuristic, not a universal design rule. Longer threads do not fix insufficient wall thickness or a weak load path around the boss.

04 /

Consider inserts deliberately

Repeated assembly or high loads in plastic and softer metals may justify a thread insert. The insert type determines the receiving hole and installation requirements. Model and specify the actual insert system; a generic threaded cylinder does not define an insert-ready feature.

Put the design to work.

Choose the process, verify your files, and take the next step toward a custom part.